Options
Because FlexiCAM serves so many markets we have a huge selection of configurations available. Not all options are available for each series of machines so carefully look at the list of machines and what these options are appropriate for it. The following is a partial list of some of our options availbale, but does not constitute all of them. If you have an option that you think would be highly useful to you in your work, please contact us to discus how we can integrate it for you, because if you need this option, chances are there are another 100 customers out there that cold use it as well.

Aggregates are available for most automatic toolchange spindles over 7hp and are available in both ISO and HSK format. Aggregates add extra functionality to the spindle giving you more than just the ability to just mill in a plunging approach, options such as side boring, floating trimmers, Saw blades and programmable rotary milling give you much added functionality to production environments.

When looking to choose aggregates there are 3 different duty cycle versions available. The first is for basic drilling and machining operations with these aggregates operating at a 30% duty cycle, the second version is for application with up to a 60% duty cycle, and the third which is an oil bath style capable of 100% duty cycles, for very demanding applications under heavy load. All colleted options are available with an ER25 Collet system.

Motorized Flange for Spindles ISO-30 4kw/8kw
- programmable C axis
- requires FlexiCAM Advanced Control System (ACS)

Motorized Flange for Spindles ISO-30 13.5kw

Motorized Flange for Spindles HSK-63F

Flange (90 deg pitch) for Spindles ISO-30 4kw/8kw
-required for use of the ISO-30 aggregates with the HSD spindle

Flange (90 deg pitch) for Spindles ISO-30 13.5kw

Flange (90 deg pitch) for Spindles HSK-63F

Single sided right angle head – Mono ISO-30

Single sided right angle head – Mono HSK-63F
Maximum RPM 12,000 Maximum torque 12 Nm (4000 rpm) Gear ratio 1 : 1.5 Weight approx. 6 lbs Tool outlet - ER 25 collet system - ER 25 collet system - Sawblade (4 bolt)
Double sided right angle head Duo ISO-30
Double sided right angle head Duo HSK-63F
Maximum RPM 12,000 Maximum torque 12 Nm (4000 rpm) Gear ratio 1 : 1.37 Weight approx. 6 lbs Tool outlet Combination of: - ER 25 collet system - ER 25 collet system - Sawblade (4 bolt)
Four sided right angle head Quattro ISO-30
Four sided right angle head Quattro HSK-63F
Maximum RPM 12,000 Maximum torque 12 Nm (4000 rpm) Gear ratio 1 : 1.37 Weight approx. 6 lbs Tool outlet - ER 25 collet system
Adjustable angle head Flex ISO-30
Adjustable angle head Flex HSK-63F
Maximum RPM 12,000 Maximum torque 12 Nm (4000 rpm) Gear ratio 1 : 1 Weight approx. 12 lbs Tool outlet -Optional - Sawblade (4 bolt) with Sidelock 10 mm - Kombi ER 25 with sawblade
Single sided right angle head – Mono ISO-30
Single sided right angle head – Mono HSK-63F
Maximum RPM 15,000 Maximum torque 18 Nm (4000 rpm) Gear ratio 1 : 1.5 Weight approx. 8 lbs Tool outlet - ER 25 collet system - ER 32 collet system - Sawblade (4 bolt)
Double sided right angle head Duo ISO-30
Double sided right angle head Duo HSK-63F
Maximum RPM 15,000 Maximum torque 18 Nm (4000 rpm) Gear ratio 1 : 1.5 Weight approx. 8.5 lbs Tool outlet Combination of: - ER 25 collet system - ER 32 collet system - Sawblade (4 bolt)
Four sided right angle head Quattro ISO-30
Four sided right angle head Quattro HSK-63
Maximum RPM 15,000 Maximum torque 18 Nm (4000 rpm) Gear ratio 1 : 1.5 Weight approx. 9.5 lbs Tool outlet - ER 16 collet system - Sidelock 10 mm
Adjustable angle head Flex ISO-30
Adjustable angle head Flex HSK-63F
Maximum RPM 15,000 Maximum torque 18 Nm (4000 rpm) Gear ratio 1 : 1 Weight approx. 13 lbs Tool outlet - ER 25 collet system - Sawblade (4 bolt) with Sidelock 10 mm - Kombi ER 25 with sawblade
Lock recess trimming head Forte ISO-30
Lock recess trimming head Forte HSK-63F
Maximum RPM 15,000 Maximum torque 17 Nm (4000 rpm) Gear ratio 1 : 1 Weight approx. 15 lbs Tool outlet - ER 16 collet system - ER 25 collet system - ER 32 collet system - Sawblade with Sidelock 10 mm - Special sawblade (corner notching)
Undersurface trimming unit ISO-30
Undersurface trimming unit HSK-63F
Maximum RPM 12,000 Maximum torque 15 Nm (4000 rpm) Gear ratio 1 : 1 Weight approx. 17 lbs Tool outlet - ER 25 collet system - Weldon 12 mm
Pneumatic Feed Drill - available in several sizes and speeds
Electric/Pneumatic Feed Drill - available in several sizes and speeds
Vertical trimming unit w/ tracing pad – Floating ISO-30
Vertical trimming unit w/ tracing pad – Floating HSK-63F
Maximum RPM 18,000 Maximum torque 15 Nm (4000 rpm) Gear ratio 1 : 1 Weight approx. 12 - 18 lbs Tool outlet - Ortlieb 25 collet system
Vertical drill unit multis-pindle ( 3,5 and 7 spindle) ISO-30
Vertical drill unit multi-spindle ( 3,5 and 7 spindle) HSK-63F
Pitch 25 mm, 30 mm or 32 mm Maximum RPM 10,000 Maximum torque 5 Nm Gear Ratio 1 : 1 Weight 10 to 16 lbs. Tool outlet - Sidelock 10 mm
Single sided right angle head Mono ISO-30
Single sided right angle head Mono HSK-63F
OIL BATH LUBRICATION 100% Duty Cycle Maximum torque 20 Nm (4000 rpm) Gear ratio 1 : 1.5 or 1 : 0.686 (saw) Weight approx. 8.5 lbs Tool outlet - ER 25 collet system - ER 32 collet system - Sawblade (4 bolt or SD type) - Sawblade arbor Available in 3 (three) body lengths: Short, Medium and Long
Double sided right angle head Duo ISO-30
Double sided right angle head Duo HSK-63F
OIL BATH LUBRICATION 100% Duty Cycle Maximum torque 20 Nm (4000 rpm) Gear ratio 1 : 1.5 or 1 : 0.686 (saw) Weight approx. 8.5 lbs Tool outlet - ER 25 collet system - ER 32 collet system - Sawblade (4 bolt or SD system) - Sawblade arbor Available in 3 (three) body lengths: Short, Medium and Long
Adjustable angle head Flex ISO-30
Adjustable angle head Flex HSK-63F
OIL BATH LUBRICATION 100% Duty Cycle Maximum RPM 15,000 Maximum torque 18 Nm (4000 rpm) Gear ratio 1 : 1 Weight approx. 13 lbs Tool outlet - ER 25 collet system - Sawblade (4 bolt) with Sidelock 10 mm - Kombi ER 25 with sawblade

Boring Groups are for applications where you have a high duty cycle on the boring attachment. The most common Boring Group is the 9 position vertical boring block that is used in nested based manufacturing. It is configured for 32mm hole spacing. All Options are available on the Stealth and XL.

Horizontal Double Drill with Saw
3hp (2.2Kw) saw dia. 150mm, rotation speed 4,850rpm pneumatic 90 degree rotation requires Advanced Control system (ACS)
Horizontal Double Router with Saw
3hp (2.2Kw) max tool dia. 3/4” ER32 (20mm), saw dia. 120-180mm, rotation speed 8,400rpm pneumatic 90 degree rotation, incls. suction hood requires ACS
Boring Head - 9 Vertical Spindles
2hp(1.5Kw),  rotation speed 3,200 rpm stroke 70mm Has 5 drills in X axis, and 5 in the Y axis, comes standard with all NBM systems
Boring Head, 7 Vertical Spindles, 4 Horizontal Spindles
3hp(2.2Kw), rotation speed 3,200 rpm, spindle stroke 70mm horizontal spindles are designed to perform edge boring with pods
Boring Head, 10 Vertical Spindles, 6 Horizontal Spindles, Saw
2.3hp(1.6Kw), rotation speed 4,000 rpm, spindle stroke 60mm Circular saw max. Diameter 120mm rotation speed 5,000rpm
Stud Welder
several sizes and material feeders available
Blind Rivet Aggregate - Heavy
auto feed, for use with blind rivets up to 32mm length

Accessories
Add accessories to your cutting solution

Phase Converters

As many commercial and residential area’s only can supply single phase power to customers, FlexiCAM offers the option of Phase Converters. What this does is convert your single phase power into 3 phase power so that you are able to operate larger spindles and vacuum pumps without a problem. Most option that are 7Hp or less can be configured to run single phase, but larger HP system do require 3 phase either 220v, 380v or 480v. It is best to discuss with an electrician first the power that you have available in the building that you are looking to put your FlexiCAM into so that you can be sure that you have enough power to run the equipment correctly. Our Customer Service Centers can help you organize an evaluation of your facility.

Dust Collectors

Different dust collector attachments perform better in certain situations, depending on if you are doing 2D or 3D type work. Our standard dust collector attachment comes in a manual and automatic configuration with a 4”/100mm connection on it to ensure that you are getting good airflow and chip extraction from the bit. The automatic model is designed larger to accommodate the nose of the spindle, as well as operating on pneumatic cylinders for moving it out of the way during tool changes. Contact a member of the sales team to see which would work best for you.

Clamps

8 Aluminum clamps ( 4 short, 4 long) 8 t-slot keys, bolts, washers

Free Standing Jib Crane Lift

This system is designed for handling large sheets of material, reducing the amount of labor required for operating your FlexiCAM system. By using one of these your operator can load, run, and unload the machine by himself, reducing your labor costs rapidly. Crane length can be selected according to your shop layout, allowing you to load up to 4 routers from 1 Crane.

• Crane and Lift with maximum lifting weight 185lbs / 84KG
• Crane and Lift with maximum lifting weight 250lbs / 113KG
• Crane and Lift with maximum lifting weight 500lbs / 227KG

Light Barrier

Light Barrier
- sender and receiver (2 of each)
- vertical mounting height 200 / 700 mm
- incl. mode select switch and CE approved safety circuit

• Standalone Mount for Light Barrier
• Wallmount for Light Barrier

Misc. Options
Customize your FlexiCAM system with the following accessory options to expand your application abilities.

Pneumatic Part Locator Pins (3 Pcs)
Used for quick setup and positioning of sheet stock
Cold Air Gun
Eliminate mist coolants & accelerate dry machining speeds of metals, plastics, wood & ceramics upto 36%.
Air Condition for Electrical Enclosure
Recommended for very hot or dusty environment
Bellows
Price and availability vary for each series of machine and the number of covered axis
Control Box up to 12hp(9Kw)
includes contactor, circuit breaker, foot switch. Used to turn the vacuum pump on using a foot pedal located close to the home position
Misting/ Lubricating system, Dual hose, manual on/off
High pressure air is required Single hose also available

Vinyl Knife Attachment

Main application is cutting coated (paint mask or sand blast rubber) plates for airbrush or sandblasting Cutting or plotting head holds standard plotter pens and swivel knife. Comes furnished with swivel knife assembly which takes Roland compatible blades Tension adjustment is by screw on the top of the assembly. Knife holder has adjustable blade protrusion

Sets
Customize your FlexiCAM system with the following accessory options to expand your application abilities. It is recommended that you order these options with your initial order, but you can order most of these options at a later date after you have received your FlexiCAM system.

ATC Spindle Accessories

Toolholders

Extra tool holders are available for all spindles that we carry. We carry almost every size of ISO cone as well as the HSK 63F and HSK 25-E line of holders. If you purchase a machine with ISO30 tapers, remember that you can purchase tool holders that will accept up to an ER40 collet, as well as the standard ones that ship with the spindle, which are capable of holding up to a ER32 Collet.

Tool Forks

If you are looking to work with aggregate tooling we have re-enforce tool forks with spring steel inserts inside of them to make every tool change the same as the first. Tool forks are available for most industry standard specifications.

Wrenches

It doesn’t matter if you have a manual tool change spindle or an automatic tool changer, we stock replacement parts so that your machines stay running. FlexiCAM stocks a large range of wrenches for all type of spindle as well as hook wrenches for manual tool change systems. If you have a spindle that you don’t see in the catalogue, or have purchased your machine from another company, don’t worry we probably still have wrenches available that will work for you.